Biscuit Baking Oven: 

1. Construction: The oven body consists of steel steamtight tunnel with equally divided zones of the radiators. Stainless steel expansion joints are provided between these zones in order to eliminate the expansion of the oven section. The inspection doors are provided for inspection of the baking goods during the process.

2. Firing Chambers: The complete chamber will be insulated with minerwall filled from outside to conserve heat and increase efficiency. The fully automatic imported burner shall be fitted to the chamber and the temperature shall be controlled by automatic temperature controller on the control panel.

3. Insulation: The complete oven will be covered with 10" thick mineral wool insulation from top, bottom and the sides. The bottom portion of the oven at the sides will be covered with CRC sheets for the conveyor protection and to avoid heat loss.

4. Baking System: The baking in the heating chamber takes place by radiators located under and above the wire mesh band which distribute heat for uniform baking. The recirculation heating gases of these radiators can be controlled for each zone separately. The closed recirculation system is having slight vacuum so that combustion gases can not enter into the baking chamber. The ventilating fan is for circulation of the heating gases through the recirculation system and thermostatically controlled burners provide the set temperature of the heating gases.

5. Fans: All the circulating fans are fabricated from M.S. & S.S. and will be well balanced to avoid vibration and will give noise free operation in high speeds.

Cooling Conveyor & Stacking Machines: 

Cooling conveyor is made in a modular construction of 2.5 Mtrs. long and connected together to form the required length. The supporting side channels are fabricated from 3mm thick M.S. sheet.   

Idle rollers are spaced at 750mm apart on conveying direction and 1700mm on the return direction. All the idle rollers are of 48mm dia, mounted on 6004 ZZ deep groove ball bearings with grinding finish and hard chrome plated for hygienic conditions. 

As you know very well practically about the droppings of oil from the cloth due to rubbing of cloth against tie angles when producing high fat biscuits. To minimise this we replaced the all tie angles also with idle rollers. This might costs little extra, but you can maintain hygienic conditions at working area. 

Drive drums are two no's. of 220mm dia and projections are made on the surface of drums to minimise slip or covered with friction grip rubber tape. Manual tensioning and tracking are provided. 

You can rely only on feeder table to stack the oil sprayed biscuits which does not require more travel after oil spraying.

Sugar Grinder:

1. Application: The machine is used to granule (crystal) sugar to make it in powder form for using in biscuit recipe.

2. Design: Hammer Mill type, body of the machine is fitted on a sheet metal box/container/receiver with one air exhaust balloon. The driving motor is fitted on the top of the box. In case of auto feeding a bucket elevator is fitted at one end of the box. 

3. Output: 10 Kg/min. (icing sugar) 

4. Feeding: Automatic 

5. Power Load: 5 HP for grinder, 1 HP for auto feeder with built-in control panel.

Rotary Moulder: The dough to be moulded is fed into the hopper and a forcing roller forces the dough into the cavities of the moulding roller made out of gun metal, uniformly engraved and coated with food grade Teflon. Excess dough is cleared with a knife, which is held by a holder made from tool steel, to ensure uniform filling. 

An adjustable rubber roller conveying the discharge cotton web, presses it uniformly against the moulding roller for perfect transfer of molded pieces from the moulding roller on to the web. 

The purpose of three drives is, speed of the forcing roller influences the density of dough forced in to the moulding cavity. The speed of the die roller influences the production speed. The discharge web speed influences the shape of the biscuits produced along the web or across the web.

Oil Spray

The Oil Spray Machine is used to spray fine most of edible oil on the top and bottom of hot biscuits coming out of oven before being transferred to cooling conveyor.

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